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What technologies are applied in the design of infusion set assembly machines?

Source: Time:2024-12-31 14:57:07 views:

Here are some techniques applied in the design of infusion set assembly machines: Automation and Robotics Technology Mechanical arm: It can flexibly and accurately grasp, move, and place various components of infusion sets, such as needles, infusion tubes, droppers, etc. It can quickly and accurately transfer components between different workstations, complete complex assembly tasks, improve production efficiency and assembly accuracy, and reduce manual operation errors and labor intensity.

Here are some techniques applied in the design of infusion set assembly machines:

Automation and Robotics Technology
Mechanical arm: It can flexibly and accurately grasp, move, and place various components of infusion sets, such as needles, infusion tubes, droppers, etc. It can quickly and accurately transfer components between different workstations, complete complex assembly tasks, improve production efficiency and assembly accuracy, and reduce manual operation errors and labor intensity.
Automated Conveyor System: Using conveyor belts, chains, or rollers to transport components to various assembly stations in a predetermined order and rhythm, ensuring the continuity and stability of the production process and achieving automated production.

Visual inspection technology
High precision camera: installed at key workstations, it monitors the components and assembly process of the infusion set in real time, such as checking whether there are defects in the appearance of the infusion tube, whether the size accuracy of the needle meets the standard, and whether the assembly position of the components is accurate. It promptly detects non-conforming products and eliminates or adjusts them.
Intelligent image recognition algorithm: By analyzing and processing the collected images, it automatically identifies the characteristics and defects of the components, determines whether the assembly quality meets the standards, and can adapt to different models and specifications of infusion set products, with high detection accuracy and universality.

Laser Processing and Welding Technology
Laser cutting: Using the high energy density of a laser beam to cut infusion tubes, ensuring a flat and smooth cutting surface with high dimensional accuracy, while avoiding problems such as burrs and deformation that may occur with traditional cutting methods, and improving the quality and consistency of infusion tubes.
Laser welding: Laser welding technology is used in some connection parts of infusion sets, such as the connection between drip cups and infusion tubes, the connection between needles and infusion tubes, etc., to achieve high-strength and leak free connections. The welding process has a small heat affected zone and high weld quality, which can ensure the safety and reliability of infusion sets during use.

sensor technology 
Displacement sensor: Real time monitoring of the position and displacement changes of components during the assembly process to ensure accurate assembly positions of each component. For example, during the process of inserting a needle into an infusion tube, the insertion depth is controlled to ensure the firmness and sealing of the connection.
Pressure sensor: In some assembly processes that require a certain amount of pressure, such as the compression and heat sealing of infusion tubes and joints, the pressure level is monitored and controlled to avoid product quality problems caused by excessive or insufficient pressure.

intelligent control system
PLC control system: As the core control unit, it centrally controls and coordinates the operation of the entire infusion set assembly machine. According to preset programs and process requirements, it controls the action sequence, speed, position and other parameters of each executing mechanism to achieve stable operation of the automated production process.
Human Computer Interaction Interface * *: Using touch screens, industrial computers, and other devices, it provides operators with an intuitive and convenient operating interface, facilitating device parameter settings, operation status monitoring, fault diagnosis, and alarm operations. At the same time, it can also record and store production data, providing a basis for production management and quality traceability.

Micro nano manufacturing technology
Micro nano processing technology: In the manufacturing of some key components of infusion sets, such as micro control valves, filters, etc., micro nano processing technology is used to achieve high-precision and high-performance structures and functions.
Nano coating technology: Coating the surface of infusion sets with nano coatings can improve their antibacterial performance, biocompatibility, and lubricity, reduce the risk of thrombosis and bacterial infection, and enhance the safety and comfort of infusion set use.

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