Intelligent manufacturing is a necessity in the medical field, with smart equipment forming the quality defense line. From the precise molding of disposable syringes to the production of medical masks and the aseptic assembly of infusion sets, the precision, hygiene standards, and efficiency of medical consumable production directly impact clinical safety and the supply of medical resources. Traditional medical consumable production models suffer from pain points such as excessive manual intervention, insufficient precision, and difficulty in ensuring compliance, making them ill-suited to the stringent requirements of the modern medical industry. Dongguan Baokang Intelligent Equipment Technology Co., Ltd., as a manufacturer of intelligent equipment for medical consumables, has deep roots in the medical equipment field. With "compliance first, accuracy and effectiveness, and intelligent adaptation" as its core principles, it focuses on the research, development, manufacturing, and service of intelligent production equipment for medical consumables, providing medical enterprises with end-to-end automated solutions and helping medical consumable production enter a new era of "effectiveness, accuracy, and safety" in intelligent manufacturing.

Core Competitiveness: Baokang Intelligent Equipment's "Four Medical-Grade Advantages"
Baokang Intelligent, based on the specific needs of the medical industry, abandons the generic design of ordinary industrial equipment, creating dedicated medical consumable equipment that combines compliance, accuracy, stability, and intelligence, becoming a core partner for medical enterprises' upgrades.

1. End-to-End Compliance, Meeting Stringent Medical Industry Standards

All intelligent equipment strictly adheres to GMP medical production standards. Parts in contact with materials utilize corrosion-resistant and easy-to-clean materials such as 316L stainless steel and food-grade PTFE, with a surface roughness ≤Ra0.8μm. This enables CIP (Clean-In-Place) online cleaning and SIP (Sterilize-In-Place) online sterilization, eliminating cross-contamination. The equipment is certified by authoritative bodies such as CE and ISO13485. Production process data is collected in real-time, encrypted, and tamper-proof, fully meeting the data traceability and compliance audit requirements of the medical industry, helping companies easily pass audits by regulatory bodies such as the NMPA (National Medical Products Administration).

2. Micron-Level Accuracy, Ensuring Consistent Consumable Quality
Equipped with a vision positioning system and servo drive technology, the equipment achieves a positioning accuracy of ±0.02mm and a repeatability of ≤±0.01mm, accurately completing core processes such as cutting, assembling, and welding of medical consumables. Taking disposable syringe assembly equipment as an example, the coaxiality error between the needle tube and the needle hub is ≤0.03mm, far exceeding the industry average standard; the welding point error of the ear loop welding equipment for medical masks is ≤0.1mm, ensuring the ear loop's firmness and wearing comfort, with a product qualification rate consistently above 99.8%.

3. Aseptic Design, Strengthening the Hygiene Line of Production
To meet the production needs of sterile medical consumables, the equipment adopts a fully enclosed negative pressure chamber design, equipped with an effective air filter (HEPA H13 grade), ensuring the cleanliness of the production area reaches the Class 100 standard. The equipment achieves "no human contact" production during operation, with full automation from material feeding to finished product output, reducing the risk of human contamination; it is also equipped with a dust collection and exhaust gas treatment system to prevent the impact of tiny particles and volatile substances generated during production on the environment, fully meeting the production requirements of sterile medical consumables.

4. Intelligent Linkage for Efficient Production Throughout the Entire Process
Equipped with a self-developed intelligent control system, supporting data interconnection between equipment and integration with the MES system, it enables fully automated linkage throughout the entire process from raw material supply to production processing, quality inspection, and finished product packaging. Through an industrial IoT module, it monitors equipment operating parameters, production progress, and product quality in real time. When an anomaly occurs, it automatically shuts down and issues an alarm, with a response time of ≤0.5s. Intelligent algorithms automatically adjust process parameters according to production needs, increasing production efficiency by 3-5 times compared to traditional manual production lines and significantly reducing unit production costs.

Product Matrix: Full-Scenario Coverage, Adaptable to Diverse Consumable Production
As a manufacturer of intelligent equipment for medical consumables, Baokang Intelligent has created a diversified equipment system tailored to the production characteristics of different medical consumables, achieving accurate adaptation of "one dedicated solution for each type of consumable."

1. Intelligent Equipment for Injection and Puncture Consumables
This includes fully automated assembly machines for disposable syringes, intelligent welding equipment for infusion needles, and blood collection needle production lines, focusing on high-precision and aseptic production. The syringe assembly machine can complete all processes including syringe feeding, needle hub assembly, scale printing, and airtightness testing, with a production speed of 80-120 syringes/minute. The infusion needle welding equipment uses laser welding technology, increasing weld strength by 40% and avoiding the contamination problems of traditional welding, making it suitable for the large-scale production of puncture consumables such as syringes, infusion needles, and blood collection needles.

2. Intelligent Equipment for Protective Consumables Focusing on the production of protective consumables such as medical masks, protective suits, and isolation gowns, we offer fully automated mask production lines (flat/KN95), protective suit sealing machines, and medical cap forming machines. The KN95 mask production line integrates functions such as roll feeding, folding, edge pressing, ear loop welding, and sterilization, with a production speed of 120 masks/minute and a 100% pass rate for mask filtration efficiency testing. The protective suit sealing machine uses hot air melting technology, with a sealing width error of ≤0.5mm, ensuring the sealing performance of protective suits meets standards and is suitable for emergency production needs during public health emergencies.

3. Intelligent Equipment for Infusion and Transfusion Consumables
This includes fully automated infusion set assembly lines, transfusion set leakage detection equipment, and medical catheter cutting machines, focusing on aseptic and accuracy. The infusion set assembly line automates catheter cutting, connector assembly, drip chamber forming, and airtightness testing, achieving an assembly accuracy of ±0.05mm. It is equipped with an online visual inspection system to accurately identify defects such as leakage and misalignment. The medical catheter cutting machine uses ultrasonic cutting technology, producing clean, burr-free cuts with a cutting length error of ≤±0.1mm, suitable for the production of slender consumables such as infusion tubing and urinary catheters.

4. Intelligent Equipment for Diagnostic Reagent Consumables
For diagnostic consumables such as test strips, sampling tubes, and reaction cups, this includes fully automated test strip labeling machines, sampling tube assembly lines, and reaction cup forming equipment. The sampling tube assembly line realizes the entire process from tube feeding, cap assembly, scale calibration, and aseptic packaging, with a production speed of 50 tubes/minute and supports rapid changeover for different sampling tube specifications. The test strip labeling machine has a positioning accuracy of ±0.03mm, ensuring accurate label-test strip adhesion and avoiding any impact on the accuracy of test results.

Manufacturer Strength: Medical-Grade Guarantee from R&D to Service
Baokang Intelligent relies on its R&D team, standardized production system, and full-cycle service capabilities to provide medical enterprises with reliable and effective intelligent equipment solutions through direct factory supply.

1. Dedicated Medical R&D Team with Outstanding Technical Strength
Equipped with a core R&D team composed of mechanical engineers, automation control experts, and medical process consultants, 80% of whom have over 10 years of experience in medical equipment R&D and have obtained more than 30 medical equipment-related certifications. The R&D process is closely integrated with medical consumable production processes, and the equipment structure and control logic can be optimized according to the characteristics of the consumables to ensure a high degree of matching between equipment and production needs.

2. Standardized Production, Stable Equipment Quality

We possess a dedicated 15,000㎡ medical equipment production base, equipped with 5 fully automated production lines. Utilizing modular design and precision machining processes, key components are sourced from international companies such as Siemens and Panasonic. Each piece of equipment undergoes over 20 rigorous tests, including 168 hours of continuous load testing, precision calibration, and aseptic performance testing, achieving a 99.9% factory pass rate, ensuring long-term stable operation.

3. Customized Services, Adapting to Specific Needs

We support one-to-one customized design, providing a full-process service from equipment planning, 3D modeling, prototype manufacturing to mass production for medical consumables of different specifications and processes. For example, we customized anti-needle-puncture assembly modules for vaccine syringe manufacturers and designed multi-specification rapid changeover mechanisms for medical mask manufacturers, accurately addressing the personalized production pain points of these companies.

4. Full-cycle service for greater peace of mind

We provide full-cycle medical-grade service encompassing pre-sales consultation, in-sales debugging, and after-sales support: Pre-sales includes workshop layout planning and compliance consultation; in-sales involves engineers providing on-site equipment installation, debugging, and operation training to ensure operators master equipment use and maintenance skills; after-sales service includes a 24-hour response mechanism, with on-site arrival within 2 hours in the Pearl River Delta region and problem resolution within 48 hours nationwide, along with lifetime technical support and equipment upgrade services.

Industry Applications: Intelligent Equipment Empowers Full-Category Medical Consumable Production

With compliant design, accurate performance, and attentive service, Baokang Intelligent Equipment has deeply served multiple core areas of medical consumable production, becoming a long-term partner of numerous medical enterprises.

1. Injection and Puncture Consumables: We provide fully automated assembly, welding, and testing equipment for manufacturers of disposable syringes, infusion needles, blood collection needles, and anesthetic needles, ensuring product assembly accuracy and sterility, helping companies improve production efficiency and product quality.

2. Protective Consumables: Providing effective production lines for manufacturers of medical surgical masks, KN95 masks, protective suits, and isolation face shields, ensuring the rapid supply of medical protective materials during critical periods such as epidemic prevention and control. The stability and production efficiency of the equipment have gained industry recognition.

3. Infusion and Transfusion Consumables: Serving manufacturers of infusion sets, transfusion sets, drainage bags, and medical catheters. The aseptic design and precise control characteristics of intelligent equipment ensure that products meet clinical safety standards and reduce medical risks.

4. Diagnostic Reagent Consumables: Providing labeling, assembly, and molding equipment for manufacturers of test strips, sampling tubes, reaction cups, and culture dishes, ensuring the accuracy and consistency of diagnostic consumables and providing reliable consumable support for accurate diagnosis.

Baokang Intelligent: A Partner in Medical "Smart" Manufacturing with Profound Strength
Dongguan Baokang Intelligent Equipment Technology Co., Ltd., located in the core area of ​​Dongguan's intelligent manufacturing industry, is a high-tech enterprise integrating R&D, manufacturing, sales, and service of intelligent equipment for medical consumables, with 12 years of experience in the medical equipment industry. With the mission of "safeguarding medical safety and empowering intelligent manufacturing", the company has passed ISO9001 quality management system and ISO13485 medical equipment quality management system certification. With its advantages of "compliance, reliability, accuracy and effectiveness, and attentive service", it has become a core supplier for many medical consumable companies in the Pearl River Delta and across the country, and has accumulated a good reputation in the field of medical intelligent equipment.